Interesting would be items whose manufacture could be automatized to some extent, but this is not necessary.
I am not particularly interested in the legality of this at the moment. But safety considerations could be important.
Browse through those lists and find something you can build.
I really believe the U.S. military is in the midst of a large scale transfer of military spending from traditional large defense contractors to smaller, innovative companies. The Air Force has even opened its own venture capital arm and is actively investing in small businesses. Most, if not every, branch in the military publicly posts contracts for small businesses to bid on.
I think Anduril is a great example of the possibilities in the "new" defense space.
What's interesting is this shift is very reminiscent of military manufacturing in Japan during World War 2; much of the manufacturing was actually done by small businesses of < 30 employees in "garages" scattered around the country instead of very large factories. That was one of the reasons American bombing by Superfortresses was so ineffective at first, and one of the reasons incendiary bombs began being used.
Happy to provide more detail on this. I've been thinking about this space for awhile.
Few thoughts:
- Focus on your hobbies and other industries you know well. What problems exist? Where can you make things better? Are there problems people mention over and over again?
- CAD modeling is often THE fundamental skill needed for people to bring their ideas to market. You can make CAD models that look almost real using software you can get for free. This allows you to work backwards, first determining if there's a market, and also working out many of the design flaws before making something
If you're just excited to make stuff, and want to get your hands on something, you can do all kinds of things in a tight space.
- 3D printers are small and provide many automated opportunities - Laser cutters are dead simple to set up and use to make real products and are easy to automate. - CNC machines can be had for under 5k and are super powerful - Portable MIG welders have a small footprint and welding tends to be in high demand - Leather working tends to be high perceived value though automation is limited - Soldering and electronics repair requires little space but again, automation is limited
I've got loads of other ideas too but I'm guessing that's good for now. My contact information is in my profile if you'd like to talk more.
I could have handled the whole operation in a spare bedroom if I didn't have a garage, and there are plenty of areas where I could have dropped the time required or the cost. I never bought the turf in bulk and I used household scissors to cut from a template so buying a roll and cutting with something more effective may have netted me more. Niche leisure products in spend-y verticals typically do well.
* Basic blacksmithing (small furnace & anvil)
* Woodwork using power tools & manual tools (table saw, miter saw, router table, band saw, planer, etc)
* Metal working
* Ceramics casting
* Jewelry making
* 3D printing (resin and reel)
* Laser cutting (48 x 24)
* Vacuum forming
* Robotics
* Paint spraying (just bought a five stage paint blower)
* CNC (small format, would like to add a 5-axis eventually)
* Shoot build videos
* Electronics design & diagnostics (just finished my new ESD workbench with component storage)
* Laundry
* Mini-CostCo with freezer section
Will be adding a 48x48 CNC in the coming weeks, once I finish some more cabinetsWhat I cannot do in my garage:
* Park a car
* Find enough time to do what I want
If you've got a 4x8 CNC and/or large format laser cutter, you pretty much have a small business at that point. It is then up to you how you monetize it.
Screen printing is a pretty easy business to do out of a garage - you can either print and sell your own designs or print for others. Unless there are already a lot of screen printers in your area odds are there are businesses and organizations that would love to make some cheap swag with their logos. I haven't checked but I have to imagine there's a "xometry for screen printing" service out there that you could probably get semi-consistent work from.
Honestly though, so long as you don't need to quit your day job today, you can probably find some good deals on some used cnc equipment that will let you make anything while staying in your current price range. The difficulty is not in determining what's possible but rather what's profitable. Most garage manufacturing companies tend to make some incredibly niche thing like a bracket that allows you to stick a camera on a particular item used for a particular hobby; stuff that anyone could make but no big companies care enough to develop. Most of the time these are tinkerers who make lots of little widgets to solve their own problems and one of them eventually takes off.
If your goal is just to make money, I would suggest selling products that can be made by some service like xometry until you stumble across something that's popular, then you can bring manufacturing in house to increase your margins.
The problem with the space isn't really the capital but noise abatement, waste disposal, and inventory. The ideal product would be quiet to make, not use tough chemicals to dispose, and materials you can buy in bulk and small enough not to take up a ton of space in the worksite.
I'd love to move to a more "robust" process, but options for materials and widespread access to 3d printing provides a lot of versatility for a single-person business where I want to control the entire product and process end-to-end.
Just need to find your niche.
If it were me, I'd also be looking at scenarios that involve any kind of "thing" that I could acquire cheaply and re-purpose somehow. Making lamps out of old wine bottles, that sort of thing.
Robots, unmanned vehicles of various sorts, all sorts of small electronic gadgets, probably some auto accessories... really, the range of things you could (at least hypothetically) manufacture in a space that size is huge.
Now whether or not you could manufacture the thing at scale may be a different question. You could probably easily accommodate doing something the size of a small home appliance (think: washing machine size) if you only had to do one at a time. But doing that at scale might well require more space. So is the intent to stay in the garage and run an enduring business there, or just to ship a prototype, prove the model, and then maybe expand? Or is this purely an academic thought experiment?
Print shop type things, especially specialized like vinyl cutting and large banners, could be a good business depending on where you're at. Might be able to buy used or lease equipment too.
Woodworking / furniture shop and / or antique furniture restoration might not be terribly capital intensive.
Just a 3d printer, some custom cut metal pieces, the actual electronic components and some soldering irons. [0]
Don't be the solution searching for a problem!
He's got a pretty significant amount of capability -- "CNC mills, laser cutters, lathes, paints, electronics, work tables, and, of course, multiple 3D printers" -- built into a space that looks closer to a 1-car garage than a 2-car garage.
edit: here's the actual link https://youtu.be/hsCSTO8SaQU
Maybe with more people and more capital this could be scaled to something that can be sold, like replicas of classic CPUs.
Lathe, CNC Mill, Drill Press, Bandsaw, Bend Brake, CNC laser/plasma cutter. That'd be the basics of a fully featured metal shop. Buying used and upgrading as you bring in some revenue would keep you under your price target.
A quick look around https://puzzleparadise.net/ will reveal many people willing to pay hundreds or thousands of dollars for bespoke homemade sequential discovery puzzles made with laser cutting, woodworking, 3D printing, CNC, mill, lathe, custom PCBs, etc.
To go further down the rabbit hole see: https://docs.google.com/spreadsheets/d/1j5V0nECn9hqUCmPmxPqi...
You'll never outcompete a large market, but for people making < 1000 of a thing, there's not a lot of options.
Saying this because I recently discovered it, and like it, because it's basically garlic without the 'stink', useful for spicing up many things, again without the stink. Hard to describe. Anyways, it's seen as a gourmet thing. So one maybe could make some money with it, without much volume. OTOH energy isn't getting cheaper. Dunno. See and search for yourself.
Someone is basically doing that for keyboards, though they mainly rebox/ship from China.
One idea I had was bicycle frames, if you know arc welding. Custom size frames or of unique design go for a lot. I guess it depends on how fiddly they get, but if you can bang out the standard fittings then the main part should be quite quick to put togther.
Ask in nearby townhalls if they would like some souvenirs for visiting important guests, some commemorative stuff for various contests.
Ask local hardware shop owners if they have ideas for custom brackets or some parts that could be easily machined but are unreasonably expensive.
Ask nearby sawmill owner if they need anything machined, typically they have requests from clients for some simple parts but don't have resources to have own people manning cnc's. Typically they will have requests for wooden or metal ornaments or curved parts of wooden windows, maybe artistic cabinet doors or house doors.
Wooden and metal signs for various shops.
Might or might not be legal. The disadvantage is you can only make one, but the advantage is recurring revenue once you've made it.
I personally refurbish electronics. It's nice and quiet.
His collars aren’t just leather bells. He adds engraving, GPS, jewels and vegan options. it’s crazy how much people are willing to spend on their pets.
If you want to see what something like this could look like, Aaron Parecki designed a very clever stand for a video device called an ATEM Mini, and started with one-off 3d prototypes he was printing. He validated the idea, then sourced up to a small -- just a bit bigger than a garage -- "factory" that would be like what you're describing.
Here is a tour of the "factory" https://youtu.be/ljaEnoJZ8OY?t=1071
Might help you source ideas by looking at what some creators are prototyping on their channels, then pitching a small scale factory run of the devices.
It doesn't take much space and I do it out of my small European town house basement. Which also serves as my photo lab for demonstrations.
e.g. find a sport or hobby that requires tools/components that can be manufactured in your 2-car/2 person setting. Then give them customization or very high quality. CNC is basically commodity now, as are 3D prints - you need something outside that box I think, or at least have it only be a component of what you are doing.
Obviously - illegal stuff.
Anything bigger than about 8 foot in length, or more than 1000kg in mass. If you can pick it up solo, you might be able to build it.
Machining wise, you can buy tools to measure down to a micron, and harbor freight has stuff to get you to 25 microns. Used machine tools are widely available.
Integrated circuits are outside your time and dollar budget. But Sam Zeloof could give you pointers.
It's an amazing time to be a maker!
You can grow gourmet or medicinal mushrooms with a handmade flow hood, a pressure cooker and two grow tents.
Can beat a lake-cabin, especially for people who live near lots of connected lakes.
What they do is fairly simple and doesn't need CAD experience or the use of CNC machines/3D printers. The key thing is to make a good quality product, offer good customer service and work to get word of mouth advertising.
People with hobbies and disposable income are a good market to target.
The key skillset required is the ability to weld (for aluminium boats) and a garage set up to hold up boats while they're being assembled or customized.
The ones that (almost) everyone I know have break frequently. They would be easy to make out of stainless with a couple small jigs.
https://cheetahfactoryracing.com/products/board-ski-bracket-...
The market is probably pretty small, but I'd definitely buy two sets ;)
The thing I got stuck on was inventory. You need to have raw materials (either buying in bulk or buying bulk when you get a good deal) and unless you're MTO, you're keeping inventory. That fills up space and ties up your cash. Not a fun daydream after that point.
For the adventure seekers among us who like to prototype their own gear I found the link: https://youtu.be/Ne2J01h1tZ0
I have 3 car garage, with one car in it, the rest is workshop. That fits ample tracking, several metalworking machines, bench space and tool storage. I don't run a full fledged business, just hobby jobs, but it could easily support as much.
I've seen clean rooms, home built automated manufacturing rigs and labs I'd wish for at work, all in people's sheds. I truly believe a small workshop can do wonders. The capabilities of small modern equipment, and the ability to outsource jobs/parts by email only makes this easier.
(edit: formatting)
there's lots of tutorials on youtube, seems like a gratifying hobby with a potential for profit if you take it seriously as a day job
Counterfeit board games.
It'd be easier to list what you can't manufacture in a 2 car garage.
There have been a few pop up, seemingly sell really well, then disappear for unknown reasons. I think Weber was the last one, and they became highly sought after.
Charge 150 bucks a pop, people will buy it.
Build unfinished receivers for firearms. Might not stay legal much longer though.
Have a look at 3dhubs. (www.hubs.com)
Your house is very likely in a residential zone, which limits it to residential use only (some exceptions apply, allowing home office scenarios for people who live there, but limits employees from travelling to your house for work).
Why do these rules exist? Well, to regulate industrial expansion, limit noise, traffic and road congestion (parking) in residential areas.
YMMV
Very illegal: https://cults3d.com/en/3d-model/gadget/ar-15-full-auto-sear-...
This guy on YouTube is basically exactly that: https://www.youtube.com/c/42Fab
[0] https://en.wikipedia.org/wiki/Philip_Luty#Firearms_design
Tech augmentations where you add features to a product, tear down, solder up, assemble back and QA.
And some dude built a nuke in his. Have fun.
Bare unbranded extruded aluminum fixtures can be had COTS and cheap, and you can either get a board house to design boards for you, or link up starboards to populate the fixtures. A small SMT oven can be had for starting at $500 out of China, though making an SMT oven to solder components to a metal PCB is as simple and cheap as a couple of half-silvered halogen bulbs in a workshop fixture, and a reflective metal top replacing the cage. Due to the nature of metal-PCB rework and how it basically ignores thermal profile recommendations, don't worry too much about following a specific thermal reflow profile on the first reflow attempt, just make sure you're getting hot enough at a decent-but-not-blistering speed to ensure all solders down, and then back off the heat immediately and allow the board to cool down. Adjust the height of the board from the light fixture or adjust exposure time or both as necessary to deal with soldering issues.
Plastic stencils that match your LED/component pad profile/layout are easy and cheap to manufacture (or buy pre-made.) Solder paste is fairly cheap (though there are some that get expensive, like the indium-bearing solders.) Most components are relatively simple to hand-place as long as your solder stencil job is properly-done and the components aren't too tightly-packed together and tiny, though small high-speed dual-nozzle pick and place SMT machines can be had for around $5K ($2500 or so used.)
I suggest looking into servicing the UV market, as that is the market that is blooming. The pandemic has boosted the need for disinfection-capable UV LEDs (specifically UVC,) and also this becomes a boon for other markets, like fluorescent mineral photography, minerals location (things like scheelite are easier to find via their glow when excited by UV radiation at certain wavelengths.) UVA is also showing some experimental results at disinfection, and despite the need for more power to achieve the results, UVA LEDs are much more efficient than UVC, and much cheaper to obtain, so there might be potential there as well if more research is performed and validated.
Alternatively, you can go the simpler route of being an assembly house instead of a manufacturing house, buy fixtures, and pre-populated boards that are designed to mount in said fixtures, make working units, sell those. I did precisely this with another person, literally out of their garage, making aquarium lighting for a while - LED strips, screws, extruded aluminum heatsinks, plastic 'lens' inserts, power wire with switch, water-sealing grommets, power supplies, extrusion end caps. If you work hard, make the right development decisions, and advertise effectively, you can easily grow into something that is sustainable and rewarding.
- LSD
https://marijuanapackaging.com/collections/filling-machines-...
The 1st free & clean energy device: https://www.KryonEngine.org