1. I find some copper about the right size and shape and use that. especially if I can make it look like a battery.
2. Buy a fake battery somewhere, do they exist, where do I buy them.
3. take a normal AA battery and remove all caustic materials from inside without destroying battery in any way.
Any suggestions.
But I don't think you want to train your child that it's ok to chew batteries, the moment you don't look he'll turn to the real stuff with no distinction.
Ours is leaking and chewing everything he finds, including bus railings and the likes. A year ago we started giving him those necklaces with rubber pieces that we tell him are ok to chew. That didn't fix the issue entirely, but noticeably improved things, and now he's asking for these every morning.
I don’t have experience working with people on the autistic spectrum but seems like the first priority would be to strongly discourage a habit that could seriously poison / burn the child’s stomach?
If its the finish texture and the weight that's appealing, perhaps you could find a flashlight or "stash case" jewelry item that could serve the purpose. Somewhere, someone has a "drug safe" that look very much like an AA battery but the top unscrews and its a hollow chamber inside.
If you think its the flavor of copper; then they sell copper pipe in a variety of sizes; you can cut lengths of that and have no worries. I can't think of a battery that actually shows copper on the outside tho.
But I know that this is not actually a solution to the right problem.
Your question has that same "smell". You need to find a way to discourage this behavior, not a workaround for it.
As a parent of an autistic child who fights similar battles I feel for this person. I can’t put words in peoples mouths, so here’s my own interpretation:
This person more than likely knows this isn’t the right answer but is at their wits end and looking for the least damaging option. Rather than berating them for something they likely know is bad please realize this is the tip of an iceberg and they are quite possibly in damage control mode. Some of the comments here (like the chewable necklace) are great. Others (the many who are berating the parent for even considering this) missed the larger issue at play.
OP: We deal with similar things and we’ve found wooden toys to be the best alternative. Our son used to love the silicone chew toys but now wants something better so we seek out US/EU made and well regarded (from a chemical perspective) wooden toys so that if he does chew it doesn’t hurt him. There are some things that are just a forever fight to keep away from him. Specifically for batteries he doesn’t touch them now because he associates them with being needed for his Leap Pad so that’s a higher priority for him, so creating a higher need like that is a possible way as well.
Make sure there is no way for your child to gain access to batteries of any kind. If upset, teaching boundaries is important or it will move on to running with scissors. Get something else safe to chew on.
They are used in some cases to lower the total voltage of batteries in series, when one or two are replaced with higher voltage rechargeable ones, they are simply a straight connector.
[0] example:
https://www.sears.com/hisonde-5w9bpp9-4-pack-aa-battery-plac...
I wonder if your child can taste that subtle electric effect from the battery (ever lick a 9v?)
There are tutorials on YouTube for prop replica making.
This is behaviour you need to stop, not encourage!
Frankly, the child's autism has no bearing on the matter. You would not encourage any young child to play with empty packets of drugs or dangerous machinery (even if you have made it safe).
Coat the batteries with a bittering agent. Problem solved.
Put the battery in this: https://www.digikey.com/en/products/detail/keystone-electron...
I’m guessing he enjoys the voltage.